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Changing Gear oilOutboardsSuzuki DF90 100 DF115 DF140

Change initially after 20 hours (1 month) and every 100 hours (6 months).

  1. Place outboard motor upright on a level surface.
  2. Place a container under lower unit.
  3. Remove lower gear oil drain plug before gear oil level plug and drain gear oil.
  4. Fill with recommended gear oil through oil drain hole until oil just starts to flow out from oil level hole.
    Gear oil amounts: 1050 ml (35.5/37.0 US limp. oz)
    Recommended oil:
    Suzuki Outboard Motor Gear Oil or SAE #90
    Hypoid gear oil
  5. Install oil level plug before removing oil filler tube from drain hole.
  6. Install oil drain plug.

CAUTION

Do not re-use gaskets once removed. Always use a new gasket.

Oil plugsFilling-up gearcase oil

NOTE:
To avoid insufficient injection of gear oil, check gear oil level 10 minutes after doing procedure in step 6. If oil level is low, slowly inject gear oil up to the correct level.

Updated on: Tuesday, November 10, 2020

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