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Brake pads replacement2002 Ski-Doo repair manual

Brake pads must be replaced when lining is 1 mm (1/32 in) thick or less.
CAUTION: Brake pads must always be replaced in pairs.

Removal

Brake pads removal procedure is as follows:
- Remove locking tab.
- Pull out caliper from the brake disc.
- Remove 2 retainers from the pins.
- Pull out 2 pins which releases the spring.
- Remove the brake pads.

Installation

- Install new brake pads.
- Install spring and push 2 pins to lock the brake pads.
- Install 2 retainers in the pin holes.
- Install brake pad caliper on the brake disc.
- Install locking tab.
To install brake, reverse removal procedure pay attention to the following.

WARNING
Avoid getting oil on brake pads.

Each time a new caliper or new brake pads are installed, proceed with the following:
- With caliper not bolted to chaincase, apply brake few times until both new pads are touching each other.
- Push back pads and repeat above step.
- Push back pads then fasten caliper to chaincase.
- Proceed with bleeding as described in this subsection.

Updated on: Monday, November 9, 2020